Hobart 140 vs Lincoln 140 [Can’t Choose?] Read This …

Hobart 140 vs Lincoln 140

In this post you’ll find a head to head compare of the two top MIG welders in their class – The ​Hobart Handler 140​ MIG welder and the ​Lincoln Electric Weld Pak 140​.

When your questions are:

  • Which one has the edge?
  • ​How do I choose one over the other?
  • Is it going to be any good for what I want to do?

You’ll discover here all the juicy facts. So that you can pick which comes out on t​op for what you want out of a MIG welder.

Read on …

The Over all Hobart 140 v Lincoln 140 Verdict

In the end you’ll find it’s going to some down to what you need out of your MIG welder. As there’s little to tip the balance either way.

Both are good looking welders that will do a job for you.

The Hobart Handler 140 will give you the edge because of:

  • ​The five stepped welding output control makes it a touch more flexible
  • The Hobart 140 has a slightly wider welding output range
  • And the Hobart 140 has the stronger warranty.

But when you’re planning on welding up some Aluminum. Then the Lincoln Electric Weld Pak 140 wins.  You’ll find out why further down the post.

*Disclosure: This document contains affiliate links. And at no extra cost to you this site earns a commissions through these links should you decide to buy.

Here’s a link to your over all winner the Hobart 140.

Click through and you can see the current deal on Amazon.

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​Pros of the Hobart and Lincoln 140

Both welders are easy to use and set up. Whether you’re a beginner or more experienced
They’re made by from US companies with solid reputations
Welders that bought these MIG welders are largely pleased. And feedback reports are generally excellent
They both have good, clear and easy to understand manuals. And there are lots of resources on YouTube to help you get started
Both are similar when you want to carry them with you. The Lincoln Electric 140 is a bit lighter in weight

Cons of the Hobart and Lincoln 140

Each of the welders are for light to medium welding tasks only. And when that’s what you’re looking for. It doesn’t really count as a negative against either welder

Read on for more details …


Table Of Contents

​At a Glance Comparison Chart Hobart 140 vs Lincoln 140

Hobart 500559 Handler 140 MIG Welder​Lincoln Electric Weld Pak 140 MIG Welder
​Duty Cycle20% at 90 Amp20% at 90 Amp
Amp Output Range25 to 140 Amp​30 to 140 amp
Weld Aluminum?Yes – Possibly light occasional useYes – with optional spool gun
Warranty​5/3/1 – 5 yrs on Transformer, 3 yrs on Electronics, 1 yr on Welding Gun ​3 years on MIG, 1 year on Gas Regulator, 90 days on Welding Gun

The Difference Between Lincoln 140 Welder

A quick heads up in case you’re wondering which Lincoln is in this comparison.

The Lincoln 140 is marketed and sold in many guises. The same welder goes by a few names.

  • ​MIG Pak 140
  • Pro MIG 140
  • Easy MIG 140
  • Weld Pak 140 HD

They’re all one and the same welder. And it’s clever marketing between Lincoln Electric and their many distributors.

So if you’re looking for say, the Lincoln Easy MIG 140 vs Hobart Handler 140. Or even the Hobart Handler 140 vs Lincoln Pro MIG 140 don’t worry you’re in the right place just read on.

Would you like more specific details on the Lincoln 140 and its many versions? Do take a look at a document on the site all about it.

In this post ‘Lincoln Weld Pak 140, the Cheat Sheet‘ you’ll get the dish on all the details.

Lincoln Electric 140

Click on the Picture Above to Look Up the Price of the Lincoln Electric 140 on Amazon

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Hobart 130 vs 140?

You’ll find that this page appears in the search for those of you looking for this comparison. And Google has sent you here for that review.

And you’ll find an article all about the differences between the Hobart 130 vs 140.

Use this link to pop on over to take a look that article “Hobart 130 vs 140, Which One? This will Help“. There you’ll get a full head to head compare of those two welders. ​

​Welding Jobs That the Hobart 140 MIG and The Lincoln 140 Are Ideal For

When you’re repairing steel around your home or yard. Or you’re doing light to medium farm repairs or car repairs.

They’re for you if you’re a professional welder who looking for a second, easy to take with you MIG welder.

Features of the Hobart Handler 140 vs the Lincoln 140

The Hobart and the Lincoln are well designed with comparable looking front panels.

The power switch, output voltage control and variable wire feed control are on the front. There’s a light on each one that comes on should the welders overheat.

Hobart 140 Aluminum Drive Roll System
Hobart 140 Aluminum Drive Roll System

Inside each cabinet is a quality Aluminum drive system that is robust and built to last.

Lincoln 140 Drive Roll System
Lincoln 140 Drive Roll System

Welding charts are inside each cabinet door to tell you where to start so you can get your welding right.

They’re similar and you’ll see it’s going to be in the details where you can tell them apart.

YouTube Video on The Hobart Handler 140

Hobart has this great 2 minute 7 second YouTube video giving an overview of the Handler 140. It’s a useful video introduction to this welder.

Take a look.

Hobart Handler 140 500559

Video Credit: Hobart Welding Products

​Hobart vs Lincoln 140 Use of Flux Core Wire

Both the Hobart 140 and the Lincoln Electric 140 can weld with flux core wire.

Ideal for you as a beginner because may want to start off welding with flux core wire. And then move up to using solid wire and shielding gas later.

If you’d like a good idea of the kind of flux core wires you could choose for your Lincoln 140 or Hobart 140.  Then check out this article here where you’ll find in depth research into the best and why.

Lincoln vs Hobart 140 Welding With Solid Wire

Yes​, they can both weld with solid MIG welding wire.

So when you’re ready, to MIG weld with solid wire you can get yourself some shielding gas.

Made with the beginner in mind both are equally easy to set up for MIG and to use gas.

Want to look at the best solid MIG wires for mild steel you can use in the Hobart and Lincoln?

When you’re ready you can take a look here.

Welding Output Ranges Compared

Welding Output Ranges Compared

The Hobart Handler 140 has an output range of 25 to 140 Amp

The Lincoln Electric Weld Pak 140 output ranges from 30 to 140 Amp.

There’s a small difference in where the output voltages start. Though it’s unlikely that you’ll notice much of a difference when you weld.

Matched: Maximum Mild Steel Sizes Welded

Both the Hobart 140 and the Lincoln 140 will weld mild steel sizes from 24 gauge up 1/4 inch.  So no difference there.

You challenge both welders when you weld 1/4 inch steel and above. You’ll need multiple weld passes and beveling of the edges of your steel joint to weld 1/4 inch and 5/16ths sized steel.

Are you a skilled welder?

Then beveling and more weld passes will be no issue for you.

Not so much … practice makes perfect.

Hobart Handler 140

Click on the Picture to See the Cost of the Hobart 140 on Amazon.

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​In Depth Look at the Hobart and Lincoln Duty Cycles

The Hobart 140 and the Lincoln 140 both have duty cycles of 20% at 90 Amps. Which is pretty good for welders at this end of the market.

What does the Duty Cycle Mean on the Hobart and Lincoln Welders?

This means that at a 90 Amp setting you’ll be able to weld for two straight minutes. Then you must rest the welder for eight minutes.

On the Hobart 140 should you exceed the duty cycle the trip switch to prevent over heating cuts in. You must leave the Hobart welder 15 minutes so it can cool down before you can start welding again.  Or risk damaging your Hobart welder.

On the Lincoln 140 the thermostatic protection automatically resets. When the welder is cool enough.

The Lincoln Electric manual says that the thermostatic protection resets. Qhen the welder returns to a ‘reasonable operating temperature’.

Although unhelpfully it doesn’t say how long that’ll take.

Generally, it would depend on the temperature of where you’re working. Live in a hot climate or using your welder at the height of a hot and humid summer? Then expect it to take longer to cool your welder down.

On this detail the two MIG’s differ.

Lincoln 140 and Hobart Output and Voltage Controls Compared

​The Hobart Handler 140 has a tapped dial that you use to set the output settings. The dial has five positions.

The term tapped means that the dial moves with a click to each position one through to five.

Hobart Handler 140 Front Controls
Hobart Handler 140 Front Controls

​The Lincoln Electric Weld Pak also has a tapped dial that moves from A through to D. You/ve four tapped settings.

Lincoln 140 Front Controls
Lincoln 140 Front Controls

With similar output ranges for each machine. The Hobart just had the edge with one more output setting. ​

One Thing to Know About Tapped Dials

Tapped dials have no half settings. What does this mean?

There is no way to set the dial at two and a half or B and a half.

For some, particularly beginners this makes the welders easy to use.

The experienced welder who wants to play more with the settings may find this a nuisance. Why?

Because it’s harder to fine tune your weld output.

Lincoln 140 vs Hobart 140 Wire Feed Control

The wire feed dial is infinitely variable on the two welders. The dial runs from one to ten.

Outside of the tapped dials. You fine tune your welding through playing with the wire feed settings.

​Finding the Welding Guide On the Hobart 140 and the Lincoln

On both welders there is a welding guide on the inside of the door to the cabinet.

The guides give advice on the different metals the welders can weld.

The guide on the Hobart details and shows the polarity needed. For flux core versus solid wire and shielding gas.

Hobart Cabinet Welding Guide Chart
Hobart Cabinet Welding Guide Chart

Each guide details the settings. Plus they tell you the settings for the gauge of metal you’re welding.

The guides tell you what to dial up on each of the output voltage dials and the suggested wire speed setting.

This makes it easier for beginners and the skilled alike to get their starting weld settings.

With either MIG welder you’ll want to do your own practice sessions.

Practice on similar metal to the one you’re welding to find the right settings for you.

You may find the welders run hotter. Or colder than the guide settings in your particular workshop situation.

​See where the Hobart Handler 140 MIG welder appears on the Best MIGs for Beginners Chart

Lincoln and the Hobart 140 Thermostatic Protection

Each welder comes with thermostatic protection. Just in case you go over the duty cycle while you’re welding.

Why is that important?

Because you’ll not want to melt down the internals of your welder through over heating.

Each welder has a light that comes on and fans that will run to cool the units down.

The Hobart 140 has a reset button you have to switch to reset the thermostatic protection.

The Lincoln 140 resets itself.

But on the Hobart you have to wait at least fifteen minutes before you start welding again.

You’ll find the same on the Lincoln Electric.

But as the Lincoln resets itself automatically this could vary, depending on where you’re using the Lincoln 140. And the surrounding air temperature.

​Hobart vs Lincoln MIG Welders on Household Power?

The two MIG welders use normal household 120V, 3 pin power and plug socket. The Hobart Handler wants 115V input voltage, the Lincoln Weld Pack 110V.

The pair need sockets that are on a 20 Amp fused circuit with a good earth as a minimum.

Though you’ll want for both to get your local electrician to pay you a visit …

You could offer beers …

And have a 30 Amp fused circuit put in.

As running these welders at their maximum welding output needs a larger fuse. 

Whether you’re on a 20 Amp or 30 Amp circuit. It’s a really good idea to have nothing else plugged in and running on the same circuit.

And you may easy to do that. With lights or other equipment.

But they’ll take power away from your welder. You’ll get issues with your welding and won’t understand why.

And it’ll be that other electrical equipment drawing power you need for your weld repair.

Lincoln Electric 140 YouTube Video

​Lincoln Electric has this 2 minute 35 second YouTube video.

It’s an overview of the Lincoln Electric 125, 140 and 180.

It’s great to see where the Weld Pak 140 fits in the range of welders. And the video gives nice run through of the capabilities of the Lincoln 140 welder.

Why not take a peak?

Retail Wire Feed Welders

​Video Credit: Lincoln Electrictv

Hobart 140 Versus The Lincoln 140 Size Of Wire Comparison

The Hobart 140 uses:

  • 0.023″ to 0.035″ solid wire for mild or stainless steel

​The Lincoln 140 uses:

  • 0.025″ to 0.035″ solid wire for mild or stainless steel

Both welders will use:

  • 0.030″ to 0.035″ flux core wire
  • 0.030 inch solid Aluminum wire

On the Lincoln Electric you’ll need the optional spool gun to weld Aluminum.

On the Hobart 140 MIG may get away with doing light Aluminum welding jobs.

Read more about this below.

Size of Wire Spools You Can Put In Each Welder

Both the Hobart and the Lincoln can take either 2 lb. or 10 lb. spools (4 inch or 8 inch spools). And have adaptors that allow you to switch between the different sized spools.

So you can use the larger spool sizes with the better cost per pound. When you want to.

Contact Tips Supplied

The Lincoln Electric 140 comes with three 0.025″ and three 0.035″ contact tips.

The Hobart Handler is has two 0.030 contact tips in the box.

From this point of view Lincoln Electric is more generous with their starter supplies.

See where the Hobart 140 MIG welder appears on the Newbie Welders List

Hobart and Lincoln Wire Feed Speed Compared

The wire speed rates on the two MIGs are infinitely variable. And from that point of view they’re the same.

But on the Hobart the speed range is 40 to 700 inches per minute. 

On the Lincoln 140 the speed range is 50 to 500 inches per minute.

The range on the wire feed speed is wider on the Hobart 140, giving you just that more flexibility. This could be useful to you on fine turning your weld, whether it’s on the thinnest gauges of metal or the thickest.

Hobart Handler 140 Aluminum Welding Compared to Lincoln 140

Both the Hobart 140 and Lincoln 140 claim they can weld Aluminum so what does that mean in reality?

Welding Aluminum with Hobart 140

Hobart 140 Aluminum spool gun?

Nope there is no such thing.

This means attempting to weld Aluminum on the Hobart 140 will take skill setting up.

Some will try to weld with the Aluminum wire spool in their Hobart. Then they will put a Teflon liner in the hose to the MIG gun.

Even with putting in a Teflon Liner and holding the MIG cable as level as possible. Feeding soft Aluminum wire up 10 foot of cable to the gun may be too difficult. For all but the very skilled.

Even for small amounts of Aluminum welding.

Forget what the promotional material for the Hobart 140 says. And save yourself hours of frustration.

For Aluminum welding move up to a larger MIG in the Hobart range – one with a spool gun.

Lincoln 140 HD and Welding Aluminum

The Lincoln 140 does have a spool gun.

Yes it’s at an extra cost. Even so this does make the Lincoln way more capable of Aluminum welding versus the Hobart 140.

On the Lincoln 140 you’ll be able to weld Aluminum from 22 gauge to 10 gauge.

If you’re interested in welding Aluminum, then use the spool gun on the Lincoln 140. It’s going to be far easier and you’ll produce better welding results.

​What Shielding Gas Can You Use On the Hobart 140 and The Lincoln 140?

Each of the MIG welders are supplied with a quality dual gauge gas regulators for Argon/CO2 gas.

The pair will use the standard Argon 75%/Carbon Dioxide 25% mix. And will use 100% Argon gas or 100% Carbon Dioxide gas.

Though for each of the welders you’ll need to buy a different gas regulator for Carbon Dioxide. As the gas regulators for Carbon Dioxide are different.

Tri-Mix Gas On the Hobart and Lincoln Welders

The Hobart Handler supports Tri-Mix gas. And so you’ll find it better for MIG welding stainless steel.

The Lincoln 140 claims to weld stainless steel but there is no sign of support for Tri-Mix gas.

Tri-Mix gas is necessary for MIG welding stainless steel.

Your option for welding stainless steel on the Lincoln Weld Pak 140 ia using flux core stainless steel filler wire.

You’ll find an article that goes into detail on flux core stainless steel filler wire on the site. You’ll find this welding wire is not that easy to find. But it’s out there.

You get in the article the how on using the wire. And the best wire to choose. You can find the document here.

Changing Polarity On the Lincoln 140 vs the Hobart

Switching from flux core welding to welding with solid wire and shielding gas is easy. And straightforward on either welder.

The pair have easy screw in terminals for changing the welding gun polarity. This makes the change super easy to do when you’re a beginner.

Lincoln vs Hobart The Manuals

Each Manual is comprehensive and clear and make it easy for the new owner to get up and running.

I’ve provided a link to each here. The Hobart Handler 140 and the Lincoln Electric Weld Pak 140.

You’ll find the Hobart Handler manual has the edge. Because you also get a hard copy of the welding chart that’s printed on the inside of the cabinet door.

And that’s useful if you damage your copy on the welder’s cabinet door. Or in case you want to do some research on the right welding settings away from your Hobart MIG welder.

What do Users Of the Hobart 140 and Lincoln 140 Think?

Users of both MIG’s seem to love them and generally have very good things to say about the welders.

This emphasizes that the welders are great welders and why they have such excellent reputations. 

Take a look at what the reviewers on Amazon have written. You’ll find links below.

Scroll down to the bottom of each sales page, click on the star review rating you wish to look at. And pick the most recent from the drop down button to view the latest feedback.

(Commissions Earned through Amazon Links)

View the Hobart 140 Page on Amazon

View the Lincoln 140 Page on Amazon

​What’s in the Boxes of Both Welders When Delivered?

Of course you get the MIG welders.

  • In both there’s a sample size of flux core wire. In the Lincoln Electric box you also get a sample size of solid steel wire
  • The pair has spool adaptors to allow you to put in 8 inch spools of filler wire
  • 2 x 0.030 inch contact tips in the Hobart box. In the Lincoln Electric box you get 3 x 0.025 inch and 3 x 0.035 inch contact tips
  • There’s a 10 foot cable to the welding gun and 10 foot ground cable and heavy duty ground clamp on each
  • In each box there is a dual gas gauge regulator. Both regulators are of excellent quality
  • Gas hoses for MIG welding

There’s a material thickness gauge in the Hobart 140 box.

In the Lincoln Electric there is a printed gauge as part of the welding guide. You’ll find it on the inside of the welder’s cabinet door. Not that easy to use if you can’t hold your material up to the gauge to judge its thickness.

Owners Manual and set up guides. In the Lincoln Electric box there is a DVD with the manuals in it and a how to weld video.

​Lincoln 140 vs Hobart 140 Size and Weight Compared

The real question behind comparing their sizes is to work out if they’re portable.

And yes, they’re portable.

Lincoln Weld PakHobart Handler 140
50 lbs57 lbs

The Hobart weighs 57 lbs. and the Lincoln Electric is lighter at 50 lbs.

Their dimensions are;

Lincoln Weld PakHobart Handler 140
13.7 inches High x 10.15 inch Wide x 17.9 inch Long12 inches High x 11 inch Wide x 19.5 inch Long

​You can lift both.

But bear in mind that if you put in a large spool of welding wire you’ll be adding another 10lb or 11lbs to the weight.

At that point a welding cart is the best idea. Particularly when MIG welding and you need to move a cylinder of gas too.

Who Makes the Hobart 140 vs the Lincoln 140?

Both MIG welders are from US companies that have been around in the MIG welder space for a long time. Hobart Welding Products started in 1917 and Lincoln Electric in 1895.

The Hobart 140 is designed and manufactured in the US by Hobart Welding Products. Who’s now owned by ITW who also owns Miller Electric Mfg Co.

The Lincoln Electric 140 is designed in the US and manufactured elsewhere.

If a welder designed and manufactured in the US is important to you then the Hobart 140 would be your choice.

Hobart vs Lincoln 140 MIG Welders the Warranties Compared

The Hobart 140 comes with the famous 5/3/1 warranty. 5 years on the transformer, 3 years on the electronics, 1 year on the welding gun.

The Lincoln 140 comes with 3 years on the MIG. 1 year on the gas regulator, 90 days on the welding gun. You can buy the option to extend your warranty by an extra two years on the Lincoln 140.

The Hobart 140 has the edge with the warranty you can get.

Last Words

Thank you for reading “Hobart 140 vs Lincoln 140 Can’t Choose? Read This”.

The winner is the Hobart Handler 140.

But you may decide the Lincoln 140 is best one for you when you look at them side by side.

Whether you’re a beginner new to welding or a skilled welder either welder is very capable will do a good job for you.

For a more in depth look at each welder do check out these individual reviews by following the links below.

See the full review on the Hobart Handler 140 MIG at this Link

See the full review on the Lincoln Electric Weld Pak 140 at this Link




3 thoughts on “Hobart 140 vs Lincoln 140 [Can’t Choose?] Read This …”

  1. I bought the Lincoln Electric Weld-pak 140 about 6 months ago and am very happy with it. It welds fine. My only gripe so far is that it would be really helpful if Lincoln Electric (or Hobart for that matter) would actually show voltages and inches per minute on the settings dials, instead of an arbitrary scale (e.g. for LE 140: A – E, 1 – 10). Every welding lesson or tutorial or lesson that I have seen will usually provide set up info., that will include instructions such as “set your voltage at 18 volts, and your wire feed speed at about 180 inches per minute.” It seems to me that it would make much more sense for a manufacturer to label the welder controls with actual values rather than an arbitrary letter or number that is not related to actual feed speed or voltage.
    Just my two cents.

  2. I completely agree. It would make life so much easier for a beginner or someone new to the welder. I guess the manufacturers may be saving themselves some criticism, as then the A to E settings would have to conform to specific voltage settings and the manufacturing specs of their welders would need to be much tighter.

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